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Vertex

Vertex Forged Replica Piston Kit (89.96mm) 22951A - Suzuki / Kawasaki DR-Z400 / KLX400 2000-2024

Vertex Forged Replica Piston Kit (89.96mm) 22951A - Suzuki / Kawasaki DR-Z400 / KLX400 2000-2024

Regular price $236.92 USD
Regular price $262.95 USD Sale price $236.92 USD
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Vertex Forged Replica Piston Kit (89.96mm) 22951A - Suzuki / Kawasaki DR-Z400 / KLX400 2000-2024

Please Note: Kit includes piston, ring set, wrist pin, and circlips.

Product Description

The Vertex Forged Replica Piston Kit 22951A delivers exact OE replacement performance and reliability for your 4-stroke off-road motorcycle. Engineered with a precision 89.96 mm piston diameter for a 90.00 mm cylinder, this kit restores factory compression and throttle response across demanding trail and track conditions.

Manufactured using advanced forging technology from high-grade 2618 aluminum alloy, each piston undergoes a T-5 hardening and tempering cycle for superior structural integrity under high RPM loads. The piston skirt is finished with an advanced Molybdenum Disulphite coating to ensure a fast break-in period and reduced friction, maximizing long-term durability.

Top Features: Vertex Forged Replica Piston Kit

  • Forged replica piston manufactured from high-strength 2618 aluminum alloy as a direct OE replacement.
  • Heat-treated with a T-5 hardening and tempering cycle for enhanced durability and thermal resistance.
  • Piston skirt features a Molybdenum Disulphite coating for faster break-in times and reduced friction wear.
  • Complete kit includes precision piston, ring set, wrist pin, and circlips.

Please review the detailed compatibility data below to ensure an exact fitment match for your motorcycle before finalizing your purchase.

Fitment List

Year Range Vehicle Brand Vehicle Model & Sub-Model
2000-2005 Suzuki DR-Z400
2000-2007 Suzuki DR-Z400E
2000-2024 Suzuki DR-Z400S
2005-2024 Suzuki DR-Z400SM
2003 Kawasaki KLX400SR
2003-2004 Kawasaki KLX400R

Frequently Asked Questions

Q: What components are included in this Vertex piston kit?
A: The kit includes the forged replica piston, ring set, wrist pin, and circlips.

Q: What is the piston material and coating?
A: The piston is forged from high-strength 2618 aluminum alloy and features a Molybdenum Disulphite skirt coating for reduced friction and quick break-in.

Q: What compression ratio does this piston provide?
A: This piston maintains a stock 11.3:1 compression ratio designed for a 90.00 mm cylinder diameter.

Expert Pro-Tip: Always measure your cylinder bore with a precision dial bore gauge and check end gaps on the new piston rings before assembly to ensure proper clearance within the 90.00 mm cylinder. Lubricate the cylinder wall, wrist pin, and Molybdenum Disulphite skirt coating with clean engine oil during installation to prevent scuffing on initial startup.

Recommended Pairings:

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